Buses

Hybrid buses...
are these even a partial solution - or just 'cloak and mirrors'?


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Some cities have been looking at what are known as 'hybrid' buses as ways to reduce air pollution, improve the attractiveness of their bus services and operate electric (or partially electric) buses without overhead wires.

Trials conducted with these buses between 2004 and 2006 have shown that they are less polluting and use less fossil fuel than regular diesel mechanical buses, and based on this their advocates are trying to hoodwink the public into believing that they are 'the' solution to bus sourced air pollution - which is just impossible, not least because (as with overhead wire electric trams, streetcars & light rail) overhead wire electric trolleybuses and battery electric buses do not give off any tailpipe pollution at all!

The term ‘hybrid’ covers a range of power transmission technologies, some of which actually predate WW1. In the modern era this refers to vehicles with partial or full electric drive systems incorporating electrical energy storage (see below) which use an onboard fossil fuel engine as their primary energy source. For the fossil fuel engines diesel seems to be fuel of choice although other possibilities include petrol, LPG, gas turbine, fuel cell or one of the commercially grown fuels eg: ethanol. As technologies change and local air pollution legislation become ever more stringent so the choice of primary energy fuels may change. For instance, gasoline (petrol) is also used in California in order to meet its very stringent air pollution regulations. This is because gasoline hybrids offered by one US manufacturer have been certified to lower emission standards for NOx and particulate matter than their hybrid diesel and even natural gas counterparts.

For energy storage batteries seem to be the most favoured option. These tend to be of either the lead-acid or nickel metal hydride (NiMH) variety; both have been proven in commercial service and are used in some of the biggest hybrid bus fleets currently in service.

However, batteries have reliability, durability, weight, cost and (when life-expired) environmental limitations so in an effort to find viable alternatives much money is being invested in other energy storage options. These include flywheels and super / ultra-capacitors.

In the late 1980's / early 1990's the German bus industry experimented with an electric bus that used a small diesel engine and a flywheel for energy storage. However the concept was only brought in to commercial service with a small fleet of trolleybuses which are used in the Swiss city of Basle. With these buses the flywheels absorb braking energy which is then released when accelerating, giving an impressive 23% saving in overall energy consumption. Flywheels can absorb regenerated energy much more quickly than batteries, are expected to last the entire life of the vehicle and store enough energy to give the bus an estimated 1km of off-wire capability.

Trials with ultra-capacitators are currently underway using 80 buses in the USA. Apparently these offer the promise of high power rates, light weight and long life at a reasonable cost. However experience to date shows that they have trouble sustaining their charge during hill climbing, limiting their use for systems in hilly localities. As a contrast, overhead wire trolleybuses climb hills with ease.

Hybrid buses can typically be sub-divided into three categories...

Note that duo-buses are not hybrids, this is because whilst they feature both fossil fuel and electric traction packages they only use one at a time, and do not store their own electrical energy on the vehicle. Instead they source their electricity from twin overhead wires, as trolleybuses.

Series / Parallel Comparison.

Generally ‘series’ hybrids benefit from a greater flexibility in choice of locations for the fossil fuel engine afforded by the lack of a mechanical link between it and the wheels. However by having separate motor and generator portions (which can be combined in some parallel hybrid designs) the vehicle's effective energy efficiency will be lower than that of a conventional mechanical transmission motorbus, offsetting some of the efficiency gains that might otherwise be acheived. Series hybrids are most efficient in driving cycles that incorporate many stops and starts, such as is typical of urban bus routes. For longer distance highway driving the possibility exists of the motors drawing more power than the low power fossil fuel engine can provide and once the batteries have become exhausted the vehicle will only be able to operate at reduced power / low speed. Therefore for this type of operation the 'parallel' type of hybrid may be more advisable. With series hybrids the power delivered to the wheels is limited by the electric motor(s) (which can be overloaded for a limited time however), whilst with parallel hybrids both the fossil fuel engine and the electric motor(s) can provide power to the wheels at the same time.

Hush Mode.

In Seattle (USA) the 'parallel' hybrid buses include what is known as 'hush' mode. This is a special design feature for use when travelling through the city centre transit tunnel. When travelling in 'hush mode' the hybrid buses use electric traction below 10 mph (typically this is when in station areas) whilst above 10mph (which typically is when between stations) they use a special low power combination mode which sees the fossil fuel engine operating in reduced pollution / power mode.

Unfilfilled possibility

It is possible for a hybrid bus to be designed to be 'charge depleting' which would mean that although there would still be a fossil fuel engine it would primarily be used to extend the vehicle's range, with the primary energy source coming from the mains power supply when the vehicle is 'plugged in', which could either be overnight or during the day . As with regular battery buses 'plug-in' hybrid buses would still need their batteries (or other energy storage devices) to be recharged on a regular basis.

In some ways this fossil fuel assist option could be said to be a merging of battery and 'series' hybrid bus technologies.

However for the most part transport operators seem to only want to use their existing diesel (etc) refuelling infrastructure, and therefore are not experimenting with the concept of 'plug-in' buses.

See caption for picture information. See caption for picture information.
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The rear of a 2005 DE40LFR, owned and operated by the Washington Metropolitan Area Transit Authority (WMATA).
http://en.wikipedia.org/wiki/Image:IMG_0989.jpg
MTA Bus 3507 in Jamaica, New York.

commons.wikimedia.org/wiki/Image:MTA_Bus_Orion_7.jpg
Both images sourced from the free online "Wikipedia" encyclopædia - links lead to an external site and open in new windows.

Benefits

Although experience with hybrid buses is still very limited they do seem to have some advantages over conventional motor buses.

  • No exhaust cloud. Normal motor buses (and duo-buses when running in motor bus mode) create the most noticeable pollution, noise and sometimes even visible smoke when they are starting from rest - ie: pulling away from a bus stop, red traffic signals, etc. With hybrid buses the electric drive system takes the strain so therefore it is possible to sidestep this. The electric power also makes acceleration quicker and smoother, which are beneficial for city driving.
  • Reduced air pollution Studies conducted in the USA between 2004 and 2006 found that hybrid buses give off less NOx and CO than diesel and compressed natural gas buses; lower particulate PM emissions than diesel buses; and comparable PM levels to CNG and to diesel buses equipped with particulate filters. However it must be remembered that whilst hybrid buses produce less air pollution they do still pollute their local environments, and therefore are simply incapable of being substitutes for quiet zero emission battery-electric buses and overhead wire electric trolleybuses. Anyone who thinks otherwise is being deluded.
  • Lower fuel consumption Studies conducted in the USA between 2004 and 2006 indicate fuel savings typically in the range between 5% and 35%. It seems that the level of savings largely depends on factors such as the hybrid system configuration (series / parallel), the duty cycle, average speed, the level of stop-and-go driving; whether the hybrid system has been optimised for peak fuel economy / lower emissions / certain performance characteristics and the level of 'drain' on the hybrid drive from the bus accessories (for instance, air-conditioning).
  • Regenerative braking and extended brake life. By reducing wear on brake drums and brake pads the regenerative braking system extends the life of the brakes significantly, resulting in the need for less brake maintenance, which also translates into lower labour and materials costs.
  • Same Infrastructure Diesel powered hybrid buses can use exactly the same fuelling facilities as is already being used by diesel mechanical buses. This means that there is no need for the transport operator to invest in new infrastructure. However, as experience with hybrid buses grows, and as the batteries begin to age, so some bus operators may find it advantageous to install battery charging equipment in the garages to provide overnight boosting. This way they could at least be sure that the batteries start the day fully charged. The financial implications charging overnight might be minimal, especially as off peak / night use of electricity is usually very advantageously priced.

It should be remembered however that there would be even less pollution if the hybrid (and diesel-electric) buses were to be fitted with trolleypoles and only use the fossil fuel engines to extend services beyond the wires.

Drawbacks.

Apart from still polluting their local environment the other significant drawback of hybrid buses (of all types) when compared with regular diesel motor buses is financial.

New hybrid buses carry a significant price premium over conventional diesel buses. Whilst large orders of new vehicles will result in some economies of scale by virtue of being more complicated vehicles with multiple propulsion systems they will always be more expensive to purchase brand new. That said, ever stiffening environmental regulations will partially erode the difference as the costs of new conventional diesel buses rise too.

Will Battery Replacement Costs Create A Financial Disaster?

A potentially very major cost associated with hybrid buses is battery replacement.

Of the two types, lead-acid batteries have an estimated life of approximately three years, during which time they will also benefit from periodic reconditioning. Being a mature technology replacement lead-acid batteries can be purchased 'off the shelf'. NiMH batteries are predicted to last longer than (between five and seven years) plus weigh less than lead acid batteries, which helps keep the bus within its legal weight limit without reducing the overall passenger capacity. However, NiMH batteries are more expensive to purchase 'upfront' and are expected to also be more expensive when replacement becomes due.

The cost of replacement batteries may yet prove to be the 'Achilles heel' of hybrid buses. In the USA estimated costs of replacing the NiMH batteries are in the region of USD $260,000 per bus, which, if the cost is amortised over the full six year estimated life of the batteries works out a whopping $45,000 / year.

As yet (2007) hybrid buses are too new to know whether the batteries will remain viable for as long as predicted. It may be that this will only be learnt the hard & expensive way.

The potential enormity of replacing batteries on buses fleetwide might yet make hybrids commercially unviable - that is, without government financial assistance. Dealing with the large number of waste batteries will also require some environmentally enlightened decisions. In the long term trolleybuses (or just removing the batteries and converting series hybrids to trolleybuses) might yet prove to be a cheaper option.

Information about hybrid buses has been sourced from the following websites and publications....
The Electric Tbus Group http://www.tbus.org.uk/hybrid.htm
The free online "Wikipedia" encyclopædia http://en.wikipedia.org/wiki/Hybrid_bus
The U.S. Department of Energy's National Renewable Energy Laboratory (NREL) - especially some of the reports detailing experience in Seattle as found on this page http://www.nrel.gov/vehiclesandfuels/fleettest/avta_king.html
A report issued by the U.S. Department of Transportation Federal Transit Administration, which is titled "Analysis of Electric Drive Technologies For Transit Applications: Battery-Electric, Hybrid-Electric, and Fuel Cells". Note however that this report does not look at overhead wire powered electric trolleybuses, which means that it is deficient when trying to make a proper evaluation of available electric bus technogies. www.gobrt.org/Electric_Drive_Bus_Analysis.pdf

Note that to see some of these reports you will need the Adobe Acrobat Reader which is a free download from the Adobe website - although dial-up users will find the files too large to download so must source from elsewhere - such as a magazine cover disk.Once installed dont forget to update your software (go to the 'help' menu and then 'check for updates').
(All links to external sites open in new windows).

Hybrid Buses In Britain.

In Britain the city of Newcastle-Upon-Tyne has a small fleet of hybrid buses which have been sourced from New Zealand. Introduced in 2005, there are 10 of these innovatively styled vehicles and they are dedicated to the high profile QuayLink services linking the waterfront with other parts of Newcastle and Gateshead. Costing £200,000 each, these are 'series' type hybrid buses which use an (approximately) 25kW gas turbine to charge solid gel, water-cooled batteries. In addition the batteries are also charged overnight. Each bus seats 30 passengers plus there is space for a wheelchair and 20-30 standing passengers.

The genesis of these buses was a partnership of Christchurch City Council, local bus company Redbus and New Zealand bus builder Designline, with the aim of creating an electric bus that would help reduce air and noise pollution in Christchurch. With batteries not being a viable option for a full day's service so hybrid technology was chosen as an alternative option which would at least partially meet their aspirations. Since 1998 these buses have been operating a high frequency inner-city centre shuttle service that is free to ride, has proven to be very popular and has even been credited as creating a positive image for buses that has spread fleetwide.

In Christchurch the buses are powered by a LPG fuelled gas turbine whilst (for convenience) the British versions burn diesel fuel. An advantage of gas turbines is that they can burn pretty well anything liquid or gaseous, and this they do extremely cleanly - without needing catalysts or particle traps or special fuel additives, etc. They are also reputed to be very quiet with minimal vibration, so that it can often require keen powers of observation to determine whether they are running, and need very little maintenance. Unfortunately on the day these buses were sampled and photographed they had their passenger compartment heaters switched on - and as these use very noisy fans it was not possible to sample just how quiet or smooth their gas turbine engines really are. A disadvantage of gas turbines is that especially for smaller automotive sizes they are much less fuel efficient than diesels at full load and in any size, large or small, gas turbines have simply appalling part load efficiencies. These reasons help explain why their use (for surface transport) remains relatively rare.

In addition to the innovative visual styling and innovative propulsion technology is a remote monitoring system which allows an engineer sitting at the office desk to interrogate the buses' on-board computers, monitor performance, carry out diagnostic checks, etc. A similar remote monitoring facility has also been fitted to the buses in Newcastle-Upon-Tyne.

There is a story circulating relating to an occasion when one the Newcastle buses was being trialled Carlisle. Apparently one day the engine refused to start up and not being sure of how to resolve this the bus garage people telephoned New Zealand for support. The solution suggested by the Designline technician was to connect a laptop computer and mobile telephone to the buses' electronics so that an attempt could be made to start the engine remotely (ie: from 11,000 miles / 17700km away!). This having been successful the ensuing 'thankyous' included the technician in New Zealand pointing out that whilst he was happy to be able to help it would be better if 'next time' the support call was made at a time other than 2.45am (local time)!

See caption for picture information. See caption for picture information.
Hybrid electric QuayLink buses in Newcastle-Upon-Tyne.
See caption for picture information. above left: Passengers pay the driver of a vehicle on route Q1 whilst at the bus stop outside the Central Railway Station.

above right: A QuayLink bus on route Q2 in Newcastle city centre. Note the lack of rear window - as that is where much of the equipment is located.

left: The promotional slogan as seen on the buses. Note how the city names (NewcastleGateshead) are effectively one word.

Also in Britain, six UK-sourced 'series' hybrid buses are being trialled on a central London route which is shared with ordinary motor buses. Media reports suggest that each of these experimental buses cost £40.000 more than normal motor buses. The buses are midi sized, with a total passenger capacity of 57, of which 26 are seated. They are fitted with car sized 1.9 litre turbo diesel engines which are coupled directly to a generator. Energy storage comes in the form of 2 banks of 14 lead acid batteries which are mounted each side at the rear of the bus, and add 900kg to the vehicles' overall weight. Provision has been made at the bus garage for overnight booster charging of the batteries, although this will only be done once felt desirable. Testing on an off-road circuit prior to use in London found an 40% improvement in fuel consumption. So far no information has been released detailing actual experiences in London, other than that due to overheating during the hottest part of the summer they had to be withdrawn from service.

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Bus No. WHY5 which is number five of the six diesel - electric hybrid buses being trialed on route No. 360 in London, summer 2006.

The view above left shows the vehicle that had been travelled on trying to pull away from a bus stop outside South Kensington underground station. The vehicle's destination (Elephant & Castle) is a part of London where people with cameras need to be very very careful.
The other views were taken at the Kensington Gate terminus which is also used by the Heritage Routemasters on route No. 9h.

As the logo above the front of the bus in the view above right suggests, these trials are being carried out with the approval of London's Mayor. The vehicle designation code ("WHY") speaks volumes.
See caption for picture information. See caption for picture information.
Notice the lack of rear view window, which is necessary in order to fit in all the mechanical components without intruding too much into the passenger saloon. Because it also means that passengers will not be able to see if the bus they want is close behind (or otherwise) the lack of rear window can make changing to other buses somewhat user-unfriendly.

The slogans on the back & side of the bus which talk about it being powered by "cleaner" electric hybrid technology would be equally truthful if the word "cleaner" was to be replaced with "less dirty".

The travelling experience on these hybrid buses is different to regular motor buses in that the usual engine noise (which varies according to speed) is replaced by a flat droning background engine noise, which the bus driver described as being akin to that of the aircraft engine noise heard by passengers whilst flying. Depending on where a passenger is standing or sitting it is sometimes possible to feel vibration from the engine too. Noise apart the electric drive system makes this bus smoother to ride in than regular motor buses, plus there is considerably less "rattle" when stationery. If sitting at the very back of the bus there is a slight diesel smell and the warmth of the engine can also be felt.

click for soundclip Click the speaker symbol or here to download a 426kb mono soundclip (named inside-hybrid-bus.mp3) which was recorded using a mobile telephone and demonstrates the engine noise as heard whilst sitting at the back of the bus.

In 2007 more single deck hybrid buses were introduced on a second bus service, in the south-east of London.

Double-deck Hybrid Buses.

At the end of October 2006 the same British-based bus manufacturer which built the hybrid bus being trialled in London built a prototype double deck hybrid bus too. At around the same time London's Mayor publically stated his interest in the vehicle, and that once full-scale production begins he would like to see as many as 500 a year being introduced in London, replacing existing fossil fuel motor buses.

This prototype double deck hybrid bus entered passenger service in March 2007, and even before it had been extensively tested it was announced that another 10 similar vehicles were to be built, with one going to Dublin, the capital of the Irish Republic, and the rest going to London.

Apparently Tf L has expressed a desire that by the end of 2008 there will be as many as 50 hybrid buses operating in London. In the longer term it is projected for as many as 900 hybrid buses to be in service by the 2012 Olympics.

Although the double deck hybrids use the same 1.9 litre turbo diesel engines as the single deckers, they feature different battery technology. Instead they use 30 20v lithium ion batteries which provide a nominal 600v output, have a longer life and both give / take charge much more quickly. In addition their 455kg weight is far less than lead acid batteries, which had they been used would have added another 1.5tonne to the double deck buses overall weight. Most of the time the batteries provide tractive force, however when accelerating hard the diesel engine provides power too. Although the diesel engine runs at a constant speed, this speed is increased if the batteries are becoming depleted. Following experience with the single deck hybrids the double deckers cannot be driven on battery power alone if the diesel engine runs out of fuel.

Perhaps unwittingly the creation of a series hybrid double bus means that the introduction of trolleybuses is one step easier; this is because trolleybuses and series hybrid buses both use an 'all electric' drive train. It is how the electricity is sourced (diesel engine or overhead wires) which differentiates the two.

See caption for picture information. See caption for picture information.
See caption for picture information. Just a few weeks after its introduction in to passenger service the first hybrid double-decker is seen at the bus station outside London Bridge railway station.

At this time the bus was making just three return trips daily.

These images were sourced on Friday 13th April 2007.

Apparently however these are not the first 'ever' hybrid buses as one experimental vehicle was used in London in 1986/7. This vehicle captured braking energy, which was recycled to accelerate the bus to speeds of 20mph - with the diesel engine remaining at idle (ie: as if the bus was at a bus stop / red traffic signals).

Tribrid Buses.

In late summer 2007 a British company which already has some hybrid buses being evaluated by bus operators in various parts of Britain announced pioneering plans for the testing of an innovative triple system bus using lead acid batteries, a 1.9 litre Volkswagen diesel engine and supercapacitors. The trials by (bus operator) Arriva Southern Counties in Horsham, Sussex, are scheduled to commence in October.

It is being suggested that for uses where there is no requirement to provide zero emissions, the use of supercapacitors could render the batteries redundant. Hopefully the people of Horsham will not object to learning that their area is not deemed to merit clean air free from diesel engine derived pollution.

As an aside, according to the free online "Wikipedia" encyclopædia a definition of the name 'Tribrid' is the third generation of alternative propulsion vehicles. Second generation are the bivalent hybrid vehicles with turbines. Tribrids are hybrids that obtain additional energy from the ambient environment (solar panel, windmill or sail). An example is a velomobile with an electric power-assist motor and additional on-board solar cells.

There is also a specialist website about Tribrids, which defines them thus...
Tribrids work in much the same way as hybrids, except that some form of the stored or generated energy either has been, or is being taken, from the ambient environment. A free-energy capturing device such as a solar panel, windmill or sail provides the tribrid vehicle with a source of power that, if left un-captured, is otherwise simply lost to the atmosphere.

http://en.wikipedia.org/wiki/Tribrid_vehicle
http://www.tribrids.com/ (links lead to external sites and open in new windows).


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